Hazard label in bold type throughout this manual. It is the objective of APV to identify each area of potential hazard and gulde workers in safe operation, service and maintenance procedures. 1.3 General Apple Cider Pasteurizer Design APV Standard Apple Cider Pasteurizers are available in flow rates of 2, 5, and 10 GPM using either APV. Description The Pasto XPL electronic pasteurizers are easy to use, simple to manage, and useful in all gelato shop production areas for producing, storing, and aging every kind of gelato mix. Features Manufacturer: Carpigiani Model: Pastomaster 60 XPL P Function: Ice cream batch pasteuriser Serial number: IC143616 Year of manufacture: 2018 Load capacity per cycle:20.
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- Apv Crepaco
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Global Coronavirus pandemic has impacted all industries across the globe, Pasteurizers market being no exception. As Global economy heads towards major recession post 2009 crisis, Cognitive Market Research has published a recent study which meticulously studies impact of this crisis on Global Pasteurizers market and suggests possible measures to curtail them. This press release is a snapshot of research study and further information can be gathered by accessing complete report.
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The number of coronavirus cases is increasing rapidly which has not only taken a number of lives but has also affected the global economic structure. The Coronavirus Disease Pandemic (COVID-19) has affected all parts of the world. This virus has changed all the market conditions and hampers the growth of the various sectors of the global Pasteurizers market. The report covers rapidly altering market scenario due to COVID-19 and market fluctuation during the forecast period. Cognitive Market Research has published Pasteurizers market report accordingly.To Get Detailed Analysis Mail us @ [email protected] or call us on +1-312-376-8303.
The global Pasteurizers market report covers in-depth impression of regional level break-up, leading growth rate territory, countries with the highest market share, geographical break-up, market size, status, upcoming technologies, industry drivers, challenges, regulatory policies, with key company profiles and strategies of players. The report also offers comprehensive evaluation of the market, current growth factors, focused opinions and industry certified market data.
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The global Pasteurizers Market can be segmented into various type and application. All the type and application segments have been analyzed based on present and future trends and the market is estimated from 2020 to 2027. Moreover, study also provides quantitative and qualitative analysis of each type to understand the driving factors for the fastest growing type segment for Pasteurizers market.
Global Pasteurizers Market Segmentation: By Types
Automatic, Semi-automatic, Manual
Global Pasteurizers Market segmentation: By Applications
Beverage Industry, Food Industry, Others
Manufacturers are facing continued downward pressure on demand, production and revenues as the COVID-19 pandemic strengthens.manufacturers should be prepared for major global supply chain disruptions. Thus, some of the key players are mainly focusing on research & development to provide inovative products to clint.
Major Key Players Mentioned in the report are:
Unitherm Food Systems, KRONES, Tetra Pak, CLIMATS, Dion Engineering, Ekin Industrial, KHS GmbH, EZMA, Fischer Maschinen- und Apparatebau GmbH, FMT, Sinteco Impianti Srl, GEBO CERMEX, INOXPA, Ektam Makine, Lyco Manufacturing, M. Serra S.A., Magnabosco, APV, GD Process Design, Cabinplant A/S, Ventilex DryGenic
Global Pasteurizers Market Segmentation: By Region
Global Pasteurizers market report categorized the information and data according to the major geographical regions like,
• North America (U.S., Canada, Mexico)
• Europe (U.K., France, Germany, Spain, Italy, Central & Eastern Europe, CIS)
• Asia Pacific (China, Japan, South Korea, ASEAN, India, Rest of Asia Pacific)
• Latin America (Brazil, Rest of L.A.)
• Middle East and Africa (Turkey, GCC, Rest of Middle East)
The Global Pasteurizers Market report covers all dynamic limitations along with Pasteurizers market upsurges, market trends and opportunities, feasibility evaluation, market drivers and restrains, market competitive landscape and guidelines on new investments. The report also covers all the data by market applications, by product types, by geographic regions and information about the suppliers and the investors.
Download Sample Report of Pasteurizers Market Report 2020 (Coronavirus Impact Analysis on Pasteurizers Market) Click Here—>
https://www.cognitivemarketresearch.com/pasteurizers-market-report#download_report
Table of Content : To access detailed TOC Visit out Website:https://www.cognitivemarketresearch.com/pasteurizers-market-report
There are 15 Chapters to display the Global Pasteurizers market:
Chapter 1: Market Overview, Drivers, Restraints and Opportunities, Segmentation Overview
Chapter 2: COVID Impact
Chapter 3: Market Competition by Manufacturers
Chapter 4: Production by Regions
Chapter 5: Consumption by Regions
Chapter 6: Production, By Types, Revenue and Market share by Types
Chapter 7: Consumption, By Applications, Market share (%) and Growth Rate by Applications
Chapter 8: PESTEL Analysis
Chapter 9: Complete profiling and analysis of Manufacturers
Chapter 10: Manufacturing cost analysis, Raw materials analysis, Region-wise Manufacturing expenses.
Chapter 11: Industrial Chain, Sourcing Strategy and Downstream Buyers
Chapter 12: Marketing Strategy Analysis, Distributors/Traders
Chapter 13: Market Effect Factors Analysis
Chapter 14: Market Forecast
Chapter 15: Pasteurizers Research Findings and Conclusion, Appendix, methodology and data source.To access the complete Table of Content click here: @ https://www.cognitivemarketresearch.com/pasteurizers-market-report
Note – In order to provide more accurate market forecast, all our reports will be updated before delivery by considering the impact of COVID-19.
| 1980s Gaulin M12 Homogenizer |
The Gaulin Homogenizer is a machine used to create stable emulsions and dispersions in many industries including food and dairy, pharmaceutical, petroleum, and chemical. In most applications, these emulsions consist of a fat/oil being blended into a water base – i.e. cream into milk. While the term ‘homogenizer’ is used to describe many blending technologies, a Gaulin Homogenizer is a high pressure, multi-piston pump with a small, variable sized orifice. As product is forced through the orifice, the resultant forces break fat/oil globules down to sizes small enough to prevent (or at least considerably delay) the natural separation of a single component from the rest of the emulsion.
The Gaulin Homogenizer was developed to blend cream into milk; that remains its most common usage. Many dairy bottling operations now use high volume homogenizers capable of processing over 10000 gallons per hour of milk. However, Gaulin Homogenizers are available in many sizes and configurations to handle a wide array of products in and out of the food industry.
Contents:
| The Gaulin Brand:
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Early Development
| A belt-driven Gaulin homogenizer from the early 1900’s. |
Auguste Gaulin was awarded a US patent in 1904. Robert Manton Burnett was a Massachusetts businessman and part of a large family of “gentleman dairymen” who had helped popularize many advances in dairy technology. In 1909, he formed a company bearing his middle name to produce the Gaulin Homogenizer -- the Manton-Gaulin Company.
Ice cream manufacturers were the first large-scale commercial customers for Gaulin’s new machine as homogenization of ice cream mix markedly improved the smoothness and creaminess of the product. Oddly enough, it was possibly the Burnett family’s own previous work in popularizing glass milk bottles that hindered acceptance of homogenized bottled milk by the public. Since the introduction of the glass bottle, consumers had become accustomed to seeing the cream floating on top of the milk in the bottle. If the cream wasn’t visible, the milk was assumed to have been “skimmed” of cream and was considered less desirable. It took nearly 30 more years before homogenized milk became the standard for bottling.
In 1924, Manton-Gaulin introduced the 2-stage homogenizing valve. Capillary tubes had given way to a more durable “annular orifice” design constructed from hardened materials. This same basic design is still in use today.
Basic Machine Design
| Diagrams showing basic piston pump operation. |
Piston Pump: A reciprocating piston pump comprised of 3 or 5 pistons working in tandem and driven by a single crankshaft. Check valves above and below each piston keep the fluid moving forward during the suction & discharge strokes of the piston. The suction/discharge valves are available in different styles based on the viscosity of the product.
The Piston Pump can be further divided into two primary sections – the Power Frame and the Liquid End. The size of Power Frame is determined by the total horsepower required by the application – proportional to both flow and pressure. The Liquid End is available in multiple pressure ratings and check valve styles – again selected based on the application.
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Homogenizing Valve Assembly: The homogenizing valve assembly is essentially an adjustable orifice – or series of adjustable orifices. The pressure created by the piston pump forces product through the homogenizing valve, causing a very significant pressure drop across the orifice. The valve design and degree of pressure drop determine the effect on the product. In general, the greater the pressure drop, the greater the effect on the particle size of the product being homogenized.
The homogenizing valve assembly has three crucial smaller components: The ‘Valve’, ‘Valve Seat’, and ‘Impact Ring’. The Valve and Valve Seat are the pieces that actually form the orifice. The Impact Ring is a sacrificial piece that prevents the high pressure annular fan from damaging the chamber that surrounds it. All three components are made from a special wear-resistant hardened alloy.
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Theory of Homogenization
| Illustrations showing how product becomes homogenized as it is forced through a thin, annular orifice. |
Exactly what determines the resulting globule size is not a perfect science since it involves many variables. These can include the valve design, pressure drop, fat/oil content, use of surfactants, viscosity, and temperature. Through a century of study, Gaulin engineers believe the most likely explanation for the resulting small globule sizes is a combination of turbulence and cavitation.
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Turbulence: Sudden, high velocity directional changes cause small, intense turbulent eddies to form in the base liquid. Larger globules are torn apart by these eddies, reducing the overall average globule size.Over 100 patents have been awarded for improvements to the homogenizing valve over the past century. All of these represent attempts to further reduce globule size while expending as little energy as possible. While some of the more complex designs have greatly improved the efficiency of fluid milk homogenization, most other processes still use the same basic annular orifice design from the early part of the 20th century.
Cavitation: When traveling through the small orifice, the product experiences a considerable increase in velocity, then a sudden decrease in velocity and pressure. The rapid velocity & pressure changes cause the base liquid to suddenly vaporize, then collapse back into a liquid – a process known as cavitation. The imploding vapor bubbles further tear apart the fat globules.
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History
| An early Gaulin emblem. |
| Part of the patent application for Gaulin’s 2-Stage homogenizing valve showing a 2-stage assembly attached to a 1920’s model 800. |
- 1899 Auguste Gaulin patents his machine for homogenizing milk
- 1900 Homogenized milk is displayed at the 1900 World’s Fair in Paris
- 1900’s The Burnett family of Massachusetts becomes involved in the production of dairy machinery
- 1909 Robert Manton Burnett founds the Manton-Gaulin Manufacturing Company to produce the Gaulin Homogenizer
- 1910’s The Gaulin Homogenizer is distributed by the Creamery Package Mfg Co, known as “Crepaco”
- 1925 Manton-Gaulin patents a 2-stage homogenizing valve
- 1940’s Homogenized Milk begins to gain widespread acceptance with the American consumer
- 1950’s Thousands of Gaulin Homogenizers are sold as it becomes a necessary piece of equipment in every milk bottling plant. Un-homogenized milk becomes a rarity
- 1961 Stainless Steel clad frames are introduced and quickly become the norm for food production environments
- 1960’s The use of homogenizers spreads beyond the dairy industry to include chemical, lubricants, textiles, and many others. Available machine pressure ratings climb to 8000 psi
- 1972 Gaulin (along with Crepaco) is acquired by APV, a multinational food, brewery, and healthcare equipment supplier. The name ‘Manton’ is dropped and the machines become known simply as Gaulin homogenizers
- 1980’s The need for higher capacity machines leads to the development of the MicroGap valve – a homogenizing valve that homogenizes milk at lower pressures than the 2-stage design
- 1980’s Gaulin homogenizers own a near-90% market share due to their solid reputation for long term reliability
- 1987 APV purchases Rannie – a Danish homogenizer line – but continues to market the two brands separately
- 1990’s The bio-pharmaceutical industry begins to require homogenizing pressures of 10000 psi and beyond, pushing further technological development
- 1997 APV becomes part of Siebe, later known as Invensys plc
- 1998 Gaulin releases the new “G” series machines – the first major re-design in nearly 40 years
- 2001 The Gaulin and Rannie brands are merged into a single product line with machines ranging from 5 to 400 hp and pressure ranges up to 20000 psi
- 2008 APV Homogenizer Division (and the rest of APV) Is acquired by SPX Corporation, a multi-industry manufacturing firm
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Common Homogenizer Model Series
Gaulin homogenizers have gone through many changes over the century since their inception. The Gaulin brand is widely respected primarily due to the fact that many of these durable machines dating back to the 1940’s are still in use and are often still readily serviceable -- with some notable exceptions. This list is an abbreviated history of the machine development since WW II. Manufacturing dates are approximate.
5.1) CGD (WW II – 1947)
This durable design was popular after WW II. The primary identifying feature is the use of a packing gland at the rear of the homogenizing head to put tension on the plunger packing. While considered obsolete, these machines were so rugged that many have survived into the early 2000’s.
5.2) E Series (1947 – 1952)
The model E was the first to use an internal spring to produce proper tension on the plunger packing. This became the basis for design of the Gaulin Homogenizer for the next 70 years. Consequently, many of these machines are still in operation. However, they lack many features that make later models more serviceable.
5.3) K & DJ Series (1953 – 1978)A continuation of the model E, the K and DJ models introduced the use of nylon gaskets instead of paper, leather, or copper. The K was very popular in the US, but also in England -- where it remained in production through the late 1970’s. As of 2015, repair parts are still readily available for the large, worldwide installed base of K-Series machines.
5.4) M Series – Painted (1961 – 1998)
A further upgrade of the same E/K/DJ frames introduced further frame upgrades along with improvements to the cylinder block design. The smaller M painted frames remained in production nearly unchanged all the way through 1998. The model M was the first available with Tapered Valve Seats, reducing potential costs & downtime when the suction/discharge valve seats eventually wear out.
5.5) M (or MF) Series – Stainless (1961 – 1963)
Later considered a failure, the stainless shrouded M & MF models featured a “short stroke” design which led to crankshaft/bearing failures. (The exception is the model M12 which did not feature the short-stroke design and remained in production through 1998.) The M & MF models were quickly replaced with the more robust MC series in 1963. Many M & MF models remained in use for decades, but were usually only successful when operated at considerably lower speeds.
5.6) MC Series (1963 – 1998)
The Gaulin MC series is the machine that gave the Gaulin homogenizer its worldwide reputation as a “workhorse”. The solid, dependable power frame combined heavy-duty components with a “Slow-Speed” drive system that resulted in long service life and relatively low maintenance. Stainless steel skins became standard on the larger MC18, MC45, MC75, and MC100 models. MC series machines were also built at an APV-Schroeder facility in Lubeck, Germany in the 1980’s and 1990’s. Tens of thousands of MC machines remain in service to this day.
5.7) MS Series (1983 – 1998)
Since the MC series design was so durable and successful, the MS series was introduced as more of an upgrade as opposed to a true successor model. While the cylinder block and most of the drive train remained the same, the MS series primarily featured improvements to the serviceability of the power frame. Along with the MS model came the introduction of the MicroGap homogenizing valve, allowing higher volume/lower pressure models to expand the flow range for certain products. 5.8) G Series & R Series (1998 – Present)
In the late 1990’s, Gaulin introduced the first major overhaul of their homogenizer design since 1963. While the basic concepts remained the same, the new design employed many improvements and modernizations to the power frame. The new machine series was designed and originally fabricated in Germany, but new machines are currently assembled in the USA. Many of the auxiliary system components have been “Americanized” to help ease future maintenance. The Gaulin and Rannie brands were integrated into a single series using the same power frame. Liquid ends are available in either the Gaulin Monoblock style or Rannie 3-piece design with Gaulin-style machines bearing a “G” designation and Rannie-style machines bearing an “R”.
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5.9) T Series (2010 – Present)
Apv Crepaco
In 2010, Gaulin replaced one of the less popular G/R models with the T110 and T125 models. Further changes were made to the power frame design to improve access for maintenance and ease of use.HOME
External Links:
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- New Homogenizers: Click here to request a quote on a new Gaulin homogenizer
- Rebuilt: Click here to browse Dairy Engineering's inventory of used Gaulin homogenizers.
- SPX Flow, Inc.
- Dairy Engineering Company